QT630 quadruple twinning machine
usage:
quadruple twinning machine used for Lan cable( cat5, cat5e, cat6, cat6e,cat6a, cat7), instrument cable, control cable or other cables two core wires pair twisting, twinning. back twist rate can be set on HMI 0-100%. the twist bow running one circle, get four twist pitch, when running at the same RPM, triple twist line speed is 2 times of double twister, 4 times of single twister.
features:
1. quadruple twinning machine adopt quadruple twisting pitch, when back twist rate at 25%, line speed is 2 times of the double twist.
2. quadruple twinning machine use heave loading design, avoid shaking and noise at high speed running.
3. quadruple twinning machine use servo motor electrical twist pitch, set pitch on HMI, PLC control, precision+/-2%。
4. quadruple twinning machine use motor controlled take up tension, tension keep consist from empty reel to full reel.
Back twister:
rotate speed: Max.1800RPM
bow material: 65Mn spring steel
twist pitch: 5~50mm
reel size: 630mm
core wire diameter: Ф0.8~1.7mm
pay off tension: counter weight type, through adding weight blocks and balancing weight to adjust tension, tension range 0.6-3.0kg(adjustable)
tension wheel dia.: φ110
reel lift: Power driven hydraulic lifting
reel tighten: Spring auto tighten, pneumatic unlock
brake: magnetic brake
bearing weight: MAX250kg
pay off motor: 10KW servo motor +speed controller
bow driven motor: 10KW servo motor +speed controller
flyer barrel: High strength, high hardness, wearproof, transparent acryl barrel
back twister features:
1. Uniform cores: two cores of traditional back twister consumes differential on tension when getting though the bow, which makes differential on physical length, return loss such as crosstalk, far-end crosstalk, time delay; the quadruple twinning machine use flyer type zero tension pay off, pitch finish before getting into the twisting bow, less effect on the uniformity of cores.
2. durable design: quadruple twisting machine adopt high speed dynamic balancing treatment, low noise and steady work.
3. stable tension: quadruple twisting machine use zero tension pay off with single back twisting without bow, machine remains stable tension when machine start/stop/running.
4. easy operation: quadruple twisting machine use PLC control system, HMI operation system, spring auto tighten reel, pneumatic loose reel, electrical lift reel.
Capstan
a. structure: vertical type
b. core wire diameter: 1.0~4.0mm
c. Line speed: 250m/min, subject to wire diameter.
d. Capstan pulley: 4-6 grooves, ∮237.1, Aluminum Magnesium alloy, rubber covering surface.
e. Drive: 1.1KW servo motor with driver
twinner:
structure: Double twist stable tension pair twisting machine
rotate speed: MAX1800rpm
bow material: 65Mn spring steel
twist pitch: 5~50mm
reel size: 630mm
core wire diameter: Ф0.8~1.7mm
pay off tension: counter weight type, through adding weight blocks and balancing weight to adjust tension, tension range 0.6~3kg(adjustable).
tension wheel dia.: φ110
reel lift: Power driven hydraulic lifting
reel tighten: Spring auto tighten, pneumatic unlock
brake: magnetic brake
bearing weight: MAX250kg
take up motor: 1.1KW servo motor +speed controller
bow driven motor: 10KW servo motor +speed controller
traverse: φ30 polish traverse
twinner features:
1. stable tension: quadruple twinning machine compare with general twinner, quadruple twisting machine adopts motor active take up, via changing balance weight to adjust take up tension, remains stable tension from empty to full reel.
2. precise pitch: quadruple twinning machine use PLC direct setting pitch, precision up to 0.02mm.
3. easy operation, quadruple twinning machine with closed passage for wire getting through, special design with easy operation.
4. less bending: quadruple twinning machine use large diameter capstan wheel and pulleys, less bending on wire material, less damage on pitch
5. easy unloading: quadruple twinning machine use slide board type unloading bobbin, no need manual lifting, easy for unloading the bobbin.
6. low noise: quadruple twinning machine with double layer honeycomb structure, low noise will be generated, electronic door locking, safe for operator.
Control system:
A. Weilun 5.7 inch touch screen, Siemens PLC
B.Control switches, button, indicator lamps(CHINT), contactors,air switches(SHIHLIN), relays(OMRON)
C.AC Motors made by Futian, Gear Motor made by Tunglee, Frequency Inverter made by Inovance.
machine inner structure: