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CH30+40+35 skin-foam-skin chemical foam extrusion line

Item No.: CH30+40+35
skin-foam-skin chemcial foam extrusion line used for high frequency cable, data cable, signal cable, co-axial cable, LAN cable and other cable Skin-Foam-Skin core wire insulation extrusion. cable diameter: 0.35-1.0mm.
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Description standard spare parts package&transporation test running & installation and commission
skin-foam-skin chemical foam extruder line
usage:
skin-foam-skin chemical foam extrusion line used for high frequency cable, data cable, signal cable, co-axial cable, LAN cable and other cable Skin-Foam-Skin core wire insulation extrusion. cable diameter: 0.35-1.0mm.

features:
1. skin-foam-skin chemical foam extruder, foam evenly, water flume auto feedback on the capacitance and diameter.
2. skin-foam-skin chemical foam extruder, concentricity around 93%-97%,diameter precision +/-0.008mm,diameter keep stable。
3. skin-foam-skin chemical foam extruder use SCR power controller, SSR, import high quality temp controller, temp control precision +/-1 degree.
4. skin-foam-skin all process use PLC control, industrial control system and remote control system is optional, all production process all easy to monitor and control.


parameter:
suitable cable: high frequency cable, data cable, signal cable, co-axial cable, LAN cable and other cable Skin-Foam-Skin core wire extrusion.

Extrusion material: Foam-PE, Foam-PP, HDPE, PU
extrusion type: Skin-foam-skin
foaming degree: 35%
Capacitance precision:
 +/-1PF
extruding output: 30kg/h, when the crosshead open.
Conductor dia.: Ф0.15- 0.50 mm
output dia.:Ф0.35-1.00mm 
dia. precision: +/-0.01
line speed: Max.400m/min
L/D of screw: 28:1
compression rate: 3.0-3.2;
concentricity: 92%-97%, according to the extruding die design and conductor quality.
temp controller: ±1℃
center height: 1000mm, or customized

main extruder and crosshead:


foam extruder machine
For the convenience to use the machine, we have prepare one suit of standard spare parts for free to the customer.
the standard spare parts list are as follows:

 
No. Item and Specification quantity remark
tool
1 tool box (middle) 1 PC  
2 socket head spanner 1 suit  
3 scissor 1 PC  
4 screw driver (both "-", "+") 1 suit  
5 monkey spanner (12") 1 PC  
6 unload spanner 1 suit  
easy-wearing part samples
1 indicator 1 suit  
2 switches 1 suit  
3 relay 1 suit  
4 heating rings 1 suit  
5 crosshead tools 1 suit  
6 thermocouples 1 suit  
7 potentiometer 1 suit  
8 linkage board 1 PC  
9 tension board 1 PC  
manuals
1 machine operation manual    
2 motor manual    
3 inverter manual    
4 laser diameter gauge    
5 sparker tester    
drawings
1 electrical drawings 1 PC  
2 layout drawings 1 PC  

picture for reference:
foam extruder machine spare parts
Royal Machinery can arrange different kinds of package for customer's different request.
1. welding fix & anti-collision film cover for truck shipment
2. fix on wooden pallet & anti-collision film cover for whole container shipment
3. wooden bar fixed & anti-collision film cover for whole container shipment and partial shipment
4. wooden case fixed  & anti-collision film cover for whole container shipment and partial shipment

for the transaction terms, we can do: EXW, FOB, C&F, CIF


pictures for reference:


foam extruder machine package
test running in seller's factory:
1. To ensure our products quality, generally we will inform our customer to test running the machine in our factory about 7 days before delivery.
2. if customer need the samples for testing, then need to prepare the qualified raw material before test running.
3. if customer do not have time to come for test running, we will test running the machine ourselves to check the quality, and send the test running video to customer.

installation and commission in buyer's factory:
1. about 3 days after the machine delivery, our engineer will given the installation design to customer for confirmation.
2. if customer want to install and commission the machine themselves, we will send the installation design, electrical circuit drawings, machine operation manuals, and provide any other information according to customer's request.
3. if customer need our engineer to install and commission the machine for them, we can provide engineer to the customer's factory. our engineer will strictly comply with the agreed installation drawing to install and commission the machine for customer, train the workers how the operate the machine properly, and tell customer how to maintain and repair generally problems .


pictures for reference:

foam extruder installation
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