Flat wire Kapton/Apical/Norton film wrapping and sintering line
usage:
Kapton/Apical/Norton film wrapping and sintering line used for flat winding wire PI, Kapton and other tape single/double/triple layer film wrapping and online sintering and testing. all the process linked work, intelligent control; save power, save raw material and save labor cost. the flat winding wire are widely used in aircraft, wind power generator, transformer, submersible pump, welding machine, electrical appliance and so on.
machine featuers:
1. Royal Machinery flat wire Kapton/Apical/Norton film wrapping sintering line，line speed can reach 10m/min, is 2-3 times of traditional wrapping and sintering line.
2. Royal Machinery flat wire Kapton/Apical/Norton film wrapping sintering line, adopt triple or single motorization drive system, high precise wrapping tension control system, and special designed tape thread path; ensure precise taping lay length, overlap rate, and tension control; the film evenly wrapped on the conductor .
3. Royal Machinery flat wire Kapton/Apical/Norton film wrapping sintering line, pay off and take up use self-traverse traverse system for pay off and take up the wire, ensure the wire come out and take up keep straight without horizontal deviation.
4. Royal Machinery flat wire Kapton/Apical/Norton film wrapping sintering line, adopt intelligent control system, with all kinds of functions: as wire and tape break machine auto stop, tape finish machine auto stop, sintering power auto increase or reduce with line speed, job back, makes the machine easy to operate, save raw material .
5. Royal Machinery flat wire Kapton/Apical/Norton film wrapping sintering line, inductive preheating system and intelligent heat preserving system, the heating power can linked with line speed, ensure high speed and energy-saving heating, save 20% power, reduce the raw material waste caused by sintering.
6. Royal Machinery Kapton/Apical/Norton film wrapping sintering line, the film pressing system and cooiling system after the sintering system reinforce and solidify the wrapping, make the film tightly stick on the conductor.
7. Royal machinery Kapton/Apical/Norton film wrapping sintering line, for choosing: pad type/spooler wrapping head as option, vertical/horizontal machine type as option，on-line sintering as option, one line diameter and spark testing as option，one layer, two layer, three layer and more layers wrapping as option.
technical parameter:
suitable cable: flat copper or aluminum conductor.
suitable material: Kapton/Apical/Norton/PI film
inlet wire size: thickness 1-6mm, width 2-15mm
rotating speed: Max. 2000RPM
line speed: 2-10m/min
tape size: OD: Max.Φ300; ID:3″(75mm); width: 5~20mm; thinckness: 0.02~0.20mm; weight<10KG; or pad tape OD Max. Ø400: ID3" or 4" (56,75 or 101mm), width: 10-40mm, thickness 0.02-0.20mm, weight <5kg.
wrapping pitch: 6~30mm; overlapping rate 0~85%; set on PLC; precision ±1%
wrapping direction: S, Z both
wire thread tube: Φ30mm
tension control: magnetic clutch/servo motor
tension range: 3-15N
tape storage: standard is 300mm(3 spool tape
door control: when door open, machine automatic stop
wire break: machine auto alarm and stop
tape break: machine auto alarm and stop
tape finish: machine auto alarm and stop
drive motor: 2KW motor with inverter/ servo motor with controller
sintering temperature: Max 800degree
effective heating oven length: 4m/6m/8m
heating power: 18KW/27KW/36KW
