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CH30+25 skin-foam chemical foam extrusion line

Item No.: CH30+25
double layer chemical foam extrusion line used for high frequency cable, data cable, electronic cable foam-skin core wire insulation extrusion. cable diameter range: 0.35-1.00mm, line speed Max. 500m/min.
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Description standard spare parts package&transporation test running & installation and commission
double layer chemical foam extrusion line
usage:
double layer chemical foam extrusion line used for high frequency cable, data cable, electronic cable foam-skin core wire insulation extrusion. cable diameter range: 0.35-1.00mm, line speed Max. 500m/min.

features:
1. double layer chemical foam extrusion line, foam evenly, water flume auto feedback on the capacitance and diameter.
2. double layer chemical foam extrusion line, concentricity around 93%-97%,diameter precision +/-0.008mm,diameter keep stable。
3. double layer chemical foam extrusion line use SCR power controller, SSR, import high quality temp controller, temp control precision +/-1 degree.
4. double layer chemical foam extrusion line all process use PLC control, industrial control system and remote control system is optional, all production process all easy to monitor and control.


parameter:
suitable cable: high frequency cable, data cable, electronic cable Foam-skin core wire extrusion
Extrusion material: Foam-PE, Foam-PP, HDPE, PU
extrusion type: Foam-Skin
foaming degree: 35%
Capacitance precision:
 +/-1PF
extruding output: 20kg/h, when the crosshead open.
Conductor dia.: Ф0.15- 0.50 mm
output dia.:Ф0.35-1.00mm 
dia. precision: +/-0.01
line speed: Max.400m/min
L/D of screw: 28:1
compression rate: 3.0-3.2;
concentricity: 92%-97%, according to the extruding die design and conductor quality.
temp controller: ±1℃
center height: 1000mm, or customized

main extruder and crosshead:


foam extruder machine

chemical foam extruder
For the convenience to use the machine, we have prepare one suit of standard spare parts for free to the customer.
the standard spare parts list are as follows:

 
No. Item and Specification quantity remark
tool
1 tool box (middle) 1 PC  
2 socket head spanner 1 suit  
3 scissor 1 PC  
4 screw driver (both "-", "+") 1 suit  
5 monkey spanner (12") 1 PC  
6 unload spanner 1 suit  
easy-wearing part samples
1 indicator 1 suit  
2 switches 1 suit  
3 relay 1 suit  
4 heating rings 1 suit  
5 crosshead tools 1 suit  
6 thermocouples 1 suit  
7 potentiometer 1 suit  
8 linkage board 1 PC  
9 tension board 1 PC  
manuals
1 machine operation manual    
2 motor manual    
3 inverter manual    
4 laser diameter gauge    
5 sparker tester    
drawings
1 electrical drawings 1 PC  
2 layout drawings 1 PC  

picture for reference:
foam extrusion line spare parts
Royal Machinery can arrange different kinds of package for customer's different request.
1. welding fix & anti-collision film cover for truck shipment
2. fix on wooden pallet & anti-collision film cover for whole container shipment
3. wooden bar fixed & anti-collision film cover for whole container shipment and partial shipment
4. wooden case fixed  & anti-collision film cover for whole container shipment and partial shipment

for the transaction terms, we can do: EXW, FOB, C&F, CIF


pictures for reference:


foam extrusion line package
test running in seller's factory:
1. To ensure our products quality, generally we will inform our customer to test running the machine in our factory about 7 days before delivery.
2. if customer need the samples for testing, then need to prepare the qualified raw material before test running.
3. if customer do not have time to come for test running, we will test running the machine ourselves to check the quality, and send the test running video to customer.

installation and commission in buyer's factory:
1. about 3 days after the machine delivery, our engineer will given the installation design to customer for confirmation.
2. if customer want to install and commission the machine themselves, we will send the installation design, electrical circuit drawings, machine operation manuals, and provide any other information according to customer's request.
3. if customer need our engineer to install and commission the machine for them, we can provide engineer to the customer's factory. our engineer will strictly comply with the agreed installation drawing to install and commission the machine for customer, train the workers how the operate the machine properly, and tell customer how to maintain and repair generally problems .


pictures for reference:

foam extruder machine installation
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